But there’s good news: Lithium-ion batteries can be shipped safely by air if shippers take proper precautions. As with all hazardous goods, safely shipping lithium-ion batteries by air requires having personnel with the appropriate expertise and training and complying with strict labeling and packaging requirements.
While classified as a dangerous good, lithium battery shipping takes very specific requirements. that you can find inside the Dangerous Goods Regulations. However, if you only ship lithium batteries you can purchase the Lithium Batteries Shipping Regulations as a standalone manual.
Mirror road regulations. Not all battery types can be shipped by air. For example, lithium-ion batteries over a specific Watt-hour rating must be shipped by sea or road. Also, some airlines may have carrier-specific rules more stringent than IATA’s baseline.
You will encounter two main types when transporting lithium batteries by air: lithium ion batteries and lithium metal batteries. Lithium ion batteries, often used in consumer electronics like laptops and smartphones, are rechargeable and have a typical energy density of 160–270Wh/kg for NMC Lithium battery and 180–230Wh/kg for LCO Lithium battery.
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Shipping lithium batteries internationally, especially by air, remains a complex process in 2025 that requires careful attention to regulations, packaging, and documentation.
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Guide to shipping batteries by air safely and legally, including lithium battery regulations, packaging, and best practices.
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