Packaging: Assembled cells move into the lithium battery pack assembly stage, where they are configured into packs, enclosed, and prepared for shipment. Quality Control: Every step, from mixing to testing, demands extreme precision. Safety: Mishandling materials or processes can result in thermal runaways or fire hazards.
Middle-End: Cell Assembly The second stage of the lithium-ion battery assembly process involves assembling the core components. Winding/Stacking: Positive and negative electrodes are alternately layered with separators to form a cell stack. Electrolyte Filling: The electrolyte is carefully injected into the cells to enable ion movement.
The lithium-ion battery assembly process can be categorized into three key stages: 1. Front-End: Electrode Manufacturing This initial phase focuses on producing high-performance electrodes, a critical step in the battery cell-making machine workflow.
Battery cells generate heat during charging and discharging, which must be controlled and distributed for safety and to maintain long-term battery capacity. A thermal interface material (TIM) is applied between the battery tray and the cell modules to prevent overheating.
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